Company

Medical Micro Molding Expertise

Created to meet the demands of medical micro-device complexity

RPM Micro Solutions delivers precision micro-molding for medical device OEMs, combining advanced technology and decades of expertise to meet the highest standards of quality and tolerance.

Precision manufacturing for regulated medical device applications.

Advanced tooling, tight tolerance production, and scalable quality systems.

RPM Micro Solutions precision manufacturing
Precision Focus .001"

Manufacturing tolerance capability

0+

Years Industry Experience

Combined leadership across precision manufacturing, medical device production, and business growth.

.001"

Precision Tolerances

Built for highly demanding MedTech components where accuracy and consistency matter most.

Sales

1 (978) 962-4249 / ext. 102

Supporting medical device companies with complex micro-molded component requirements.

Leadership Team

Meet the People Behind RPM Micro Solutions

Experienced leaders in precision tooling, medical micromolding, engineering, operations, and business development.

Gary Hulecki

Gary Hulecki

Chief Executive Officer

Gary is a seasoned manufacturing executive with over 40 years of experience in precision tooling and medical micromolding. In his previous role, Gary led a leading micro molding company around the emerging demand for miniaturized medical devices, advancing through senior leadership roles to become CEO.

As CEO, Gary expanded its facility footprint, achieved FDA registration for medical device manufacturing, and was named Small Business Leader of the Year by the Worcester Business Journal. His track record of scaling highly regulated manufacturing operations and driving profitability forms the operational backbone of RPM Micro Solutions.

Kyle Kolb

Kyle Kolb

Tooling Supervisor

Kyle brings extensive hands-on expertise in precision tooling and micro molding manufacturing to RPM. With deep experience in CNC machining, mold design, and tool room operations, he ensures that every component meets the exacting standards required for medical device applications.

His leadership in the tool room and commitment to precision manufacturing excellence makes him integral to RPM's ability to deliver complex micro-molded components with consistent quality and tight tolerances. Kyle's expertise spans the full tooling lifecycle from initial design through production optimization.

Patrick Haney

Patrick Haney

Senior Plastics Engineer

Patrick holds a degree from Penn State University in Plastics Engineering and Polymer Science, bringing deep expertise in advanced polymer processing and injection molding science. Early in his career, he contributed to multi-industry consulting projects across defense, aerospace, and medical sectors, including custom polymerization programs for the U.S. Navy and R&D work with Husky Injection Molding.

With extensive experience in micro molding science, complex melt-flow behavior, and specialized mold construction methodologies, Patrick brings proven expertise in medical device manufacturing. His ability to translate complex polymer science into manufacturable, scalable medical device solutions makes him a strategic technical asset to RPM Micro Solutions.

Jared Cicio

Jared Cicio

Operations Manager

Jared brings extensive operational leadership and manufacturing expertise to RPM Micro Solutions. With deep experience in production planning, quality management, and process optimization, he ensures seamless execution across all manufacturing operations while maintaining the highest standards required for medical device production.

His hands-on approach to operational excellence and commitment to continuous improvement makes him integral to RPM's ability to deliver consistent, high-quality micro-molded components on time and to specification. Jared's leadership ensures operational efficiency while maintaining strict compliance with medical device manufacturing requirements.

Zachary Hulecki

Zachary Hulecki

Sales & Business Development

Zachary brings a unique combination of hands-on manufacturing experience and engineering expertise to RPM. Starting in the micro molding industry in 2013, he progressed from shop floor operations through CNC machining, mold design, and precision tooling while earning his Mechanical Engineering degree from the University of New Hampshire.

His disciplined leadership experience from the U.S. Army National Guard, where he commissioned as an officer through ROTC in 2021, combined with deep technical knowledge of regulated manufacturing environments, positions him to drive operational excellence and scalable execution at RPM Micro Solutions.

Lauren Sousa

Lauren Sousa

Quality Manager

Lauren began her career in the medical device industry in 2020 as a Quality Technician, where she developed a strong foundation in quality systems, regulatory compliance, and precision manufacturing. Her dedication, leadership, and passion for the plastics industry quickly earned national recognition. In 2022, Lauren was named a Plastics News Rising Star, and in 2025, she was recognized as one of Plastics News’ Women Breaking the Mold.

Lauren brings her quality-focused experience and commitment to excellence to RPM Micro Solutions, helping build a company centered on precision, compliance, and dependable customer partnerships. She is passionate about advancing medical device manufacturing, creating a strong culture of quality, and supporting the continued growth of women in the plastics industry.

Diane Brassard

Diane Brassard

Office Manager

Diane Brassard is the Office Manager at RPM Micro Solutions and a graduate of the Isenberg School of Management at the University of Massachusetts Amherst.

With over 26 years of experience in customer service and office management, she oversees accounting, human resources, payroll, insurance administration, and daily office operations. Diane is known for her dedication to excellence, strong organizational skills, and commitment to supporting employees, customers, and company leadership.

Mission and Core Values

To be the premier precision micro-molding partner for medical device OEMs, delivering innovative solutions that enable breakthrough medical technologies while maintaining the highest standards of quality, compliance, and customer service.
Ready to Build With Precision?

Let’s talk about your next medical micro molding project

Partner with RPM Micro Solutions for precision tooling, advanced micro molding, and production ready support for complex medical device components.

70+ Years Combined Experience
.001" Precision Tolerances